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AH32 Marine High-Strength Steel Welding Process Guide

This paper focuses on the most critical welding challenges encountered on shipbuilding sites. We have reviewed the primary welding processes, the selection of welding consumables and preheating specifications applicable to AH32 steel, and outlined control measures for common defects such as cold cracks and embrittlement in the heat-affected zone. This has resulted in the development of standardised welding procedures that are practical for on-site application and fully compliant with mainstream shipbuilding codes.

1. Welding Process Compatibility

Due to its low carbon equivalent design, ABS AH32 steel offers excellent weldability and is suitable for the following mainstream shipbuilding welding processes, meeting the requirements of various construction scenarios:

Manual Metal Arc Welding (SMAW)

Gas Metal Arc Welding (GMAW)

Submerged Arc Welding (SAW)

Flux-Cored Arc Welding (FCAW)


2. Selection of Welding Materials

Welding materials should be matched to the properties of the base metal. The recommended selections are as follows:

Welding ProcessRecommended Welding Consumables
Shielded Metal Arc Welding (SMAW)E5015 (J507) electrode
Gas Metal Arc Welding (GMAW)ER70S-6 solid wire
Submerged Arc Welding (SAW)H08MnA wire + HJ431 flux
Flux-Cored Arc Welding (FCAW)E71T-1 flux-cored wire

The above selections ensure that the strength and toughness of the weld meet the requirements of the specifications.


3. Preheating and Interpass Temperature Control

Steel plate thickness < 30 mm: No preheating is required in ambient temperatures (≥0°C).

Steel plate thickness ≥ 30 mm or ambient temperature < 0°C: Preheating temperature should be controlled between 60–100°C, and interpass temperature should be maintained at ≤150°C.

Note: Avoid excessively high preheating temperatures, which may cause grain coarsening in the heat-affected zone.


4. Measures for Preventing Common Defects

Defect TypePrevention and Control Measures
Cold crackControl preheating temperature, reduce hydrogen content in the weld, select low-hydrogen welding materials
Heat-affected zone embrittlementControl welding heat input, avoid excessively rapid cooling
Incomplete penetration, porosity, slag inclusion, etc.Conduct visual inspection and non-destructive testing (e.g., UT, MT) after welding, strictly follow process parameters and operation specifications


5. Key Considerations

The welding procedure must be approved by a classification society (e.g. ABS, CCS, DNV, etc.).

Welders must hold valid qualification certificates to work on site.

For large-scale welds on thick plates, post-weld stress-relief heat treatment is recommended to ensure the long-term stability of the ship structure’s weld quality.

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Customers choose to engage in long-term cooperation with Yuxin Steel not only because of our high-quality products and services, as well as our strong reputation in the international market, but also due to our experienced one-stop raw material supply and further steel processing capabilities!

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