Knowledge

Welding Process for CCS DH32 Shipbuilding Steel Plates

CCS DH32 shipbuilding steel plate has a low carbon equivalent (CEV) and offers good overall mechanical properties and weldability. It is widely used in the manufacture of critical load-bearing components for bulk carriers, container ships and offshore platforms, and its weld quality directly affects the overall structural safety and service life of the vessel. To ensure the low-temperature toughness of the welds, it is essential to select appropriate welding methods and compatible welding consumables, carry out thorough pre-welding preparation, strictly control heat input and interpass temperatures during the welding process, perform post-weld heat treatment, and rigorously inspect the weld quality.

1. Analysis of Material Properties and Weldability

1.1 Chemical Composition (Heat Analysis, wt %)

ElementContent RangeFunction
C≤0.18Reduces hardenability, improves weldability
Si0.10–0.50Deoxidation, solid solution strengthening
Mn0.90–1.60Matrix strengthening, grain refinement
P≤0.025Harmful element; increases susceptibility to hot cracking
S≤0.025Harmful element; increases susceptibility to hot cracking
Al≥0.015Nitrogen fixation; grain refinement
Nb, V, TiTrace amountsMicroalloying; improves strength and toughness

1.2 Mechanical Properties

GradeCSS DH32
Yield Strength (ReH)≥ 315 MPa
Tensile Strength (Rm)450 - 570 MPa
Elongation (A)≥ 22 %
Impact Toughnesslongitudinal ≥ 31 J, transverse ≥ 22 J
(-20 °C, thickness ≤ 50 mm)

1.3 Welding Characteristics

Advantages

Low carbon equivalent design (CE ≤ 0.40%), low hardening tendency, and good weldability.

Main Risks

Sensitivity to cold cracking exists during the welding of thick plates.

Excessive heat input can lead to grain coarsening in the heat-affected zone (HAZ) and a reduction in toughness.

Residues from shop primer may cause hot cracks and porosity.

Structures with high rigidity are prone to weld stress concentration.

Customer Cooperation

Customers choose to engage in long-term cooperation with Yuxin Steel not only because of our high-quality products and services, as well as our strong reputation in the international market, but also due to our experienced one-stop raw material supply and further steel processing capabilities!

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